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Khairay Footwear — Managed by Khairay Group

KhairayFootwear

Product overview

About lightweight tactical boots

Lightweight tactical boots borrow from hiking and trail footwear: suede and textile uppers, an EVA midsole for cushioning and a lighter rubber outsole. They suit security staff, patrols and training where the wearer moves quickly rather than carrying heavy loads.

The trade-off is durability against weight. We agree material weights, reinforcement zones and sole compound with you so the boot meets its use without unnecessary bulk.

OEM: your design

Send your design; we match last, midsole and outsole and source the textiles.

ODM: developed with you

Share references and target weight; we propose materials, midsole and sole options.

Design characteristics

  • Suede and textile upper
  • EVA midsole cushioning
  • Lighter rubber outsole
  • Padded collar with pull loop
  • Rubber toe bumper option
Typical applications
Security and patrol · Training and fitness programmes · Outdoor and tactical retail · Event and logistics staff
Target buyers
Tactical brands · Security companies · Uniform suppliers · Outdoor retailers

Materials and construction

Materials and construction for this style

Only options technically suited to this style are listed. Availability is confirmed in your quotation.

Typical
Usual for this style (industry norm)
Development option
Possible option, confirmed at quotation and sampling
Feasibility to confirm
Needs factory feasibility confirmation before it can be offered
Upper
SuedeSuede overlays.Typical
Nylon and textile panelsTextile quarters for breathability.Typical
PU-coated textilesPU-coated overlays at toe and heel.Development option
Lining
Breathable mesh liningBreathable mesh lining.Typical
Moisture-management liningMoisture-wicking lining.Development option
Insole and footbed
EVA insoleEVA footbed.Typical
Open-cell PU foam insoleOpen-cell PU footbed.Development option
Midsole
EVAEVA midsole for cushioning.Typical
Phylon-type EVACompression-moulded EVA for consistency.Feasibility to confirm
Outsole
RubberLighter rubber outsole.Typical
Construction methods
Cemented constructionSole unit cemented to the upper.Typical
Strobel constructionStrobel lasting for flexibility.Development option
Reinforcement and edge finishingToe bumper and heel counter.Typical

Construction methods are explained on the manufacturing page. No method is presented as an in-house capability unless confirmed in your quotation.

Customisation and branding

What you can customise

  • Colour combinations

    Coyote, black, olive or your colour

  • Contrast panels

    Textile and suede panel layout

  • Sole and tread pattern

    Outsole tread

  • Lace types

    Lace and eyelet type

  • Pull loops

    Pull loops

  • Reflective details

    Reflective details

Branding without new tooling

  • Embroidered logos. Stitched logos on textile or leather panels; digitised from vector artwork.
  • Woven labels. Woven tongue, side or pull-loop labels; minimums set by the label supplier.
  • Heat-transfer branding. Printed transfers applied with heat; good for multi-colour logos on textiles.
  • Tongue labels. Woven, printed or rubber labels on the tongue.
  • Insole printing. Logo printed or hot-stamped on the sock liner.
  • Custom shoeboxes. Printed boxes to your artwork; minimums set by the box printer.
  • Hangtags. Printed swing tags attached to the pair.
  • Barcode labels. EAN/UPC labels on boxes or polybags, from codes the buyer supplies.
  • Carton markings. Shipping marks, size breakdown and destination printed or labelled on export cartons.

Branding that needs tooling

  • Rubber, TPU or metal badges. Moulded or cast badges need a mould or die per design.

Custom lasts, outsole moulds, cutting dies and branding tools may add tooling costs and raise minimum quantities. They are quoted separately before you commit.

Sizing and specifications

Sizing and technical specifications

Size conversions are approximate and vary by last and brand; they are not a production grading chart, and your own brand size chart replaces them if you have one. Technical measurements are set on your last and samples, recorded on the approved sample and controlled in bulk.

Fit is closer to a hiking boot than a combat boot; forefoot flexibility is checked on wearers.

Size charts: Men's sizes, Women's sizes

Men's sizes

Typical men's range EU 39–47; smaller or larger sizes on request where the last allows.

Men's sizes: approximate conversions for Lightweight Tactical Boots
EUUKUS men'sFoot length (mm)Foot length (cm)
396725025.0
406.57.525525.5
417.58.526026.0
428926526.5
4391027527.5
449.510.528028.0
4510.511.529029.0
46111229529.5
47121330530.5

Women's sizes

Typical women's range EU 35–42; developed on a women's last, not a scaled men's last.

Women's sizes: approximate conversions for Lightweight Tactical Boots
EUUKUS women'sFoot length (mm)Foot length (cm)
352.5522522.5
363.5623023.0
3746.523523.5
3857.524024.0
3968.525025.0
406.5925525.5
417.51026026.0
42810.526526.5
How to measure foot length
  1. 01Stand on a sheet of paper with full weight on the foot, heel against a wall.
  2. 02Mark the tip of the longest toe and measure from the wall to the mark in millimetres.
  3. 03Measure both feet and use the longer one; measure later in the day when feet are largest.
  4. 04Compare with the foot-length column, not the shoe's outside length.
Technical measurements for this style
Technical dimensions for Lightweight Tactical Boots, set in development
DimensionFor this style
Shaft heightAgreed in the brief, measured from the seat
Instep girthLacing range over the instep
Ball girthWidth fitting on the last
Heel widthHeel hold inside the counter
Stack height and dropSole and midsole thickness
Weight per pairMeasured on approved samples
Size gradingAdult size set
Construction tolerancesAgreed before bulk

Values are set in development; no figures are published.

Sampling, production and quality

From sample to bulk order

Sampling charges, MOQ and timing are quoted per project. The full development route is explained on the manufacturing page.

Sampling for this style

  • Proto sample to confirm design, pattern and construction
  • Fit sample on the agreed last, checked on wearers in the core size
  • Size set across the full size run to confirm grading
  • Pre-production sample approved as the sealed bulk standard

MOQ for this style

  • Textile colours have supplier minimums.
  • Stock sole units keep minimums lower than custom moulds.

Quality checks for this style

  • Midsole bond and alignment
  • Textile seam strength at the flex point

Packaging

  • Retail boxes or polybags.

Testing and compliance

Frameworks relevant to this style. Obligations depend on where and how the product is sold, and the brand placing it on the market carries them. General information, not legal advice.

  • Military, government and tender specificationsProduct-specific conformity

    Defence, police and government buyers set materials, constructions and tests in their own specifications. We do not claim approval by any military or government buyer, or conformity with any military specification. A tender specification can be reviewed for feasibility; conformity has to be shown by the tests the specification requires.

  • EU REACH restrictions (Annex XVII)Market obligation

    Restricts chemicals in articles sold in the EU, including chromium VI in leather in contact with skin (entry 47, limit 3 mg/kg), certain azo dyes, PAHs in rubber parts and dimethyl fumarate. Leather and component suppliers' test reports are collected per order where a buyer requires them.

  • EU footwear labelling (Directive 94/11/EC)Market obligation

    Footwear sold in the EU must indicate the material of the upper, the lining and sock, and the outsole, using the directive's pictograms or wording. Labels are produced to the buyer's market requirements.

  • EU General Product Safety Regulation (EU) 2023/988Market obligation

    Applies since 13 December 2024 to consumer products placed on the EU market, including traceability information on the product or packaging. The obligations sit with the economic operator placing the product on the market; we supply the production information they need.

  • UK footwear composition labellingMarket obligation

    The UK keeps equivalent requirements for indicating the composition of upper, lining and sock, and outsole on footwear sold to consumers.

  • Physical test methods (ISO footwear methods)Optional test, on request

    Commonly requested tests include whole-shoe upper-to-sole adhesion (ISO 17708), outsole abrasion (ISO 20871), outsole flex resistance (ISO 17707), upper flex resistance (ISO 17694) and colourfastness of footwear components (ISO 17700). Tests are run by external laboratories on request; no results are published until reports exist.

Khairay Footwear does not state any certification, approval or test result for this style unless documentation exists for your order.

Sampling, quality control and shipping explained

FAQ

Lightweight Tactical Boots: questions buyers ask

How light can the boot be?

Weight depends on materials and sole and is measured on samples; we do not publish figures before then.

Is it as durable as a leather boot?

Textile uppers are lighter and dry faster but wear differently. Reinforcement zones are agreed for the intended use.

Can it be water-resistant?

Membrane linings can be specified where supply is documented. No water-resistance claim is made without testing.

Can you add a side zip?

Yes, subject to the design, confirmed on the sample.

Can the sole be non-marking?

Non-marking rubber compounds can be specified for indoor use.

Do you claim military or government approval?

No. No approval by any military, police or government buyer, and no conformity with a military specification, is claimed for any style.

What information do you need for a tactical boot quotation?

Design or sample, shaft height, materials, sole and construction, colours, size breakdown, quantities, any tender specification and your destination market.

Can we submit our own boot design?

Yes, with or without choosing one of these reference styles.

Related reference styles

KF-TAC-003 · Army & Tactical Boots

Develop this footwear style for your brand

The quotation form opens with army & tactical and KF-TAC-003 selected. You can change any specification, or upload an entirely different design, tech pack or sample photos.