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Khairay Footwear — Managed by Khairay Group

KhairayFootwear

Product overview

About industrial safety shoes

Industrial safety shoes look like a work trainer or derby but are built around a toe cap. The last is shaped to the cap so there is enough toe room, and the sole, usually direct-injected PU or PU/rubber, is chosen for the working environment.

A shoe only becomes safety footwear after testing. In the EU and UK that means EN ISO 20345 testing and type examination before any protective marking; in the US, ASTM F2413. We develop the shoe with documented components and plan the testing route with you; no conformity is claimed in advance.

OEM: your design

Send your specification and the standard you need; we develop to it with documented toe caps and soles.

ODM: developed with you

Share your environment and price target; we propose upper, toe cap type and sole for testing.

Design characteristics

  • Low-cut work shoe silhouette
  • Last shaped around a protective toe cap
  • Padded collar and tongue
  • Injected PU or PU/rubber sole
  • Abrasion-resistant toe overlay
Typical applications
Warehousing and logistics · Light industry and manufacturing · Workwear retail · Company PPE programmes, after certification
Target buyers
Workwear and PPE brands · Safety footwear distributors · Uniform suppliers · Companies sourcing staff PPE

Materials and construction

Materials and construction for this style

Only options technically suited to this style are listed. Availability is confirmed in your quotation.

Typical
Usual for this style (industry norm)
Development option
Possible option, confirmed at quotation and sampling
Feasibility to confirm
Needs factory feasibility confirmation before it can be offered
Upper
Full-grain leatherLeather upper.Typical
Microfiber syntheticMicrofibre for wipe-clean uppers.Development option
Nylon and textile panelsTextile with abrasion overlays.Development option
Lining
Breathable mesh liningBreathable lining.Typical
Padded collar and tonguePadded collar and tongue.Typical
Insole and footbed
Removable footbedRemovable cushioned insole.Typical
Protective and structural components
Protective toe cap (steel, composite or aluminium)Steel, composite or aluminium cap, with the maker's documentation.Feasibility to confirm
Penetration-resistant insertInsert where the target standard requires it.Feasibility to confirm
Outsole
Dual-density PUDual-density PU, direct-injected.Feasibility to confirm
Oil- and heat-resistant rubber compoundsOil- or heat-resistant rubber with supplier data.Development option
Construction methods
Direct-injection constructionPU sole injected onto the upper.Feasibility to confirm
Cemented constructionCemented sole unit.Development option
Reinforcement and edge finishingToe overlay, counters and stitching at stress points.Typical

Construction methods are explained on the manufacturing page. No method is presented as an in-house capability unless confirmed in your quotation.

Customisation and branding

What you can customise

  • Toe protection

    Steel, composite or aluminium toe cap

  • Colour combinations

    Black or your colour

  • Reflective details

    Reflective details

  • Sole and tread pattern

    Tread pattern for the environment

  • Width fittings

    Width fittings

  • Lace types

    Laces or quick-release closure

Branding without new tooling

  • Woven labels. Woven tongue, side or pull-loop labels; minimums set by the label supplier.
  • Embroidered logos. Stitched logos on textile or leather panels; digitised from vector artwork.
  • Heat-transfer branding. Printed transfers applied with heat; good for multi-colour logos on textiles.
  • Tongue labels. Woven, printed or rubber labels on the tongue.
  • Insole printing. Logo printed or hot-stamped on the sock liner.
  • Custom shoeboxes. Printed boxes to your artwork; minimums set by the box printer.
  • Hangtags. Printed swing tags attached to the pair.
  • Barcode labels. EAN/UPC labels on boxes or polybags, from codes the buyer supplies.
  • Carton markings. Shipping marks, size breakdown and destination printed or labelled on export cartons.

Branding that needs tooling

  • Embossed logos. Heat and pressure with a metal die raise the logo on leather or synthetic.
  • Logo moulded in the outsole. Requires a new or modified outsole mould; only with custom sole tooling.

Custom lasts, outsole moulds, cutting dies and branding tools may add tooling costs and raise minimum quantities. They are quoted separately before you commit.

Sizing and specifications

Sizing and technical specifications

Size conversions are approximate and vary by last and brand; they are not a production grading chart, and your own brand size chart replaces them if you have one. Technical measurements are set on your last and samples, recorded on the approved sample and controlled in bulk.

Toe-cap shoes need lasts shaped to the cap. Toe room is checked on every size in the size set.

Size charts: Men's sizes, Women's sizes

Men's sizes

Typical men's range EU 39–47; smaller or larger sizes on request where the last allows.

Men's sizes: approximate conversions for Industrial Safety Shoes
EUUKUS men'sFoot length (mm)Foot length (cm)
396725025.0
406.57.525525.5
417.58.526026.0
428926526.5
4391027527.5
449.510.528028.0
4510.511.529029.0
46111229529.5
47121330530.5

Women's sizes

Typical women's range EU 35–42; developed on a women's last, not a scaled men's last.

Women's sizes: approximate conversions for Industrial Safety Shoes
EUUKUS women'sFoot length (mm)Foot length (cm)
352.5522522.5
363.5623023.0
3746.523523.5
3857.524024.0
3968.525025.0
406.5925525.5
417.51026026.0
42810.526526.5
How to measure foot length
  1. 01Stand on a sheet of paper with full weight on the foot, heel against a wall.
  2. 02Mark the tip of the longest toe and measure from the wall to the mark in millimetres.
  3. 03Measure both feet and use the longer one; measure later in the day when feet are largest.
  4. 04Compare with the foot-length column, not the shoe's outside length.
Technical measurements for this style
Technical dimensions for Industrial Safety Shoes, set in development
DimensionFor this style
Toe-cap clearanceSet by the toe cap and last; measured on samples
Ball girthWidth fitting on the last
Instep girthLacing range over the instep
Stack height and dropSole thickness under heel and forefoot
Weight per pairMeasured on approved samples
Size gradingSize set across the workforce range
Construction tolerancesAgreed before bulk

Values are set in development; no figures are published.

Sampling, production and quality

From sample to bulk order

Sampling charges, MOQ and timing are quoted per project. The full development route is explained on the manufacturing page.

Sampling for this style

  • Proto sample to confirm design, pattern and construction
  • Fit sample on the agreed last, checked on wearers in the core size
  • Wear test by your staff in the working environment
  • Pre-production sample approved as the sealed bulk standard

MOQ for this style

  • Toe caps, inserts and injected soles have component minimums.
  • Testing and certification costs are planned separately.

Quality checks for this style

  • Toe-cap position and fixing on every pair
  • Injection flash and sole bond

Packaging

  • Individual boxes with labelling to your market's requirements once certification is complete.

Testing and compliance

Frameworks relevant to this style. Obligations depend on where and how the product is sold, and the brand placing it on the market carries them. General information, not legal advice.

  • Safety and occupational footwear standards (EN ISO 20345, EN ISO 20347, ASTM F2413)Product-specific conformity

    Safety footwear with a protective toe cap is tested against EN ISO 20345 and, in the EU and UK, type-examined as personal protective equipment before it can carry a protective claim. Occupational footwear without toe protection falls under EN ISO 20347, and the US uses ASTM F2413. We do not claim conformity with any of these standards for any style. Where you need it, accredited testing and certification are planned as part of the project.

  • Slip resistance (ISO 13287 method)Optional test, on request

    Slip resistance can be measured on the finished outsole where a buyer needs data for an open-footwear or outdoor product. Results depend on compound, tread and test surface.

  • EU REACH restrictions (Annex XVII)Market obligation

    Restricts chemicals in articles sold in the EU, including chromium VI in leather in contact with skin (entry 47, limit 3 mg/kg), certain azo dyes, PAHs in rubber parts and dimethyl fumarate. Leather and component suppliers' test reports are collected per order where a buyer requires them.

  • EU footwear labelling (Directive 94/11/EC)Market obligation

    Footwear sold in the EU must indicate the material of the upper, the lining and sock, and the outsole, using the directive's pictograms or wording. Labels are produced to the buyer's market requirements.

  • EU General Product Safety Regulation (EU) 2023/988Market obligation

    Applies since 13 December 2024 to consumer products placed on the EU market, including traceability information on the product or packaging. The obligations sit with the economic operator placing the product on the market; we supply the production information they need.

  • Physical test methods (ISO footwear methods)Optional test, on request

    Commonly requested tests include whole-shoe upper-to-sole adhesion (ISO 17708), outsole abrasion (ISO 20871), outsole flex resistance (ISO 17707), upper flex resistance (ISO 17694) and colourfastness of footwear components (ISO 17700). Tests are run by external laboratories on request; no results are published until reports exist.

Khairay Footwear does not state any certification, approval or test result for this style unless documentation exists for your order.

Sampling, quality control and shipping explained

FAQ

Industrial Safety Shoes: questions buyers ask

Do these shoes carry certification?

No conformity is claimed. Certification follows accredited testing of your final design and is agreed per order.

Steel or composite toe cap?

Both are possible as bought-in components with documentation. The choice is made with your testing route.

Can you arrange testing?

Testing can be planned with an accredited laboratory or body you choose or we propose. Costs are quoted separately.

Can we sell them as safety shoes immediately?

Only after testing and certification for your market. Until then they must not carry any protective marking.

Can the sole be oil-resistant?

Oil-resistant compounds can be specified with supplier data; resistance is confirmed by testing.

Do you claim conformity with a safety standard?

No. No conformity with EN ISO 20345, EN ISO 20347, ASTM F2413 or any other standard is claimed. Protective claims need accredited testing and certification for your final design.

What information do you need for a work or safety footwear quotation?

Whether the footwear is safety or work footwear, the standard you need to meet, the working environment, materials, size breakdown, quantities and destination market.

Can we submit our own design?

Yes, with or without choosing one of these reference styles.

Related reference styles

KF-SAF-001 · Safety & Workwear Footwear

Develop this footwear style for your brand

The quotation form opens with safety & workwear and KF-SAF-001 selected. You can change any specification, or upload an entirely different design, tech pack or sample photos.